Commercial Fleet Electrical Upfitting & Logic Systems
Vehicular Logics, LLC provides engineered vehicle electrical upfitting, custom wire harness manufacturing, and auxiliary power distribution systems for commercial fleets, utility contractors, and specialty body builders. Based in Elkhart County, Indiana — the manufacturing core of North America's specialty vehicle and commercial transport sector — we engineer rugged, work-ready electrical architectures built for continuous commercial duty cycles.
Our Upfit Capabilities & Electrical Architecture
Factory truck chassis are engineered for baseline consumer driving — they are not wired for high-draw hydraulic pumps, PTO interlocks, continuous auxiliary lighting, or heavy off-grid power demands. Vehicular Logics designs and installs drop-in, professional electrical packages that keep fleet vehicles uniform, dependable, and compliant:
- Fleet Vehicle Electrical Upfitting: Turnkey secondary power integration for service bodies, utility trucks, and contractor vans. High-amp auxiliary alternator systems, split-charging relays, and dual-voltage (12V/24V/48V) architectures.
- Custom Commercial Wire Harnesses: Built strictly to SAE J1128 specifications utilizing cross-linked high-temperature polyethylene (XLPE) wire, flame-retardant braided looming, and genuine environmental sealed connectors (Deutsch DT, DTM, DTP series).
- Solid-State Logic & Switch Panels: Programmable power distribution modules that replace bulky legacy relays with electronic over-current protection, automated low-voltage cut-offs (LVD), and driver switch consoles.
- SAE J1939 CAN-Bus Interfacing: Reliable decoding of vehicle telemetry signals (PTO active, park brake engaged, reverse trigger, ignition status) to automate auxiliary lighting and worksite safety interlocks.
Commercial Manufacturing & Quality Standards
Every wire harness and power distribution module produced by Vehicular Logics, LLC adheres to strict commercial vehicle engineering standards:
| System Parameter | Standard Specification | Industry Compliance |
|---|---|---|
| Primary Conductors | Type SXL & GXL Cross-Linked Polyethylene Wire | SAE J1128 / -40°C to +125°C |
| High-Amp Power Leads | Fine-Strand Tinned Copper Class K (1/0 to 4/0 AWG) | SAE J1127 / ABYC E-11 |
| Connector Systems | Deutsch DT, DTM, DTP & Amphenol AT Series | IP68 / IP69K Sealed |
| Abrasion Protection | Self-Extinguishing Braided PET & Raychem DR-25 | DOT FMVSS 302 Flammability |
| Circuit Protection | Bussmann / Blue Sea Systems MRBF & Class-T Fuses | SAE J553 / J1171 Marine |
| Quality Verification | 100% Automated Hipot & Pin-to-Pin Continuity Testing | Zero-Fault QC Record on File |
Request for Quote (RFQ) & Technical Scope
Fleet operators, dealership upfitters, and commercial body installers can submit project specifications below. Our technical desk reviews circuit pin-outs, duty cycles, and chassis requirements to deliver an itemized quote and manufacturing lead time:
